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RUBBER-CORD COMPENSATORY INSERTS into PIPELINES

 

Rubber-cord compensatory inserts are used for compensation of assembly, temperature, and working displacements while linking pipelines, and also for decrease of vibration and noise level of pipelines and pump plants. They are used for simplification of installation and dismantling of pipeline valves, are installed instead of pipeline valves during their repair, and are mounted on suction and pressure lines of pump plants.

Rubber-cord compensatory inserts can be widely used in water, sewer and heat networks.

On Fig. 1 the overall and connecting sizes of inserts offered are shown.

2-ris1.jpg

Dp, mm Dimensions, mm No of openings
D D1 B d
40 150 110 130 18 4
50 165 125 130 18 4
65 185 145 130 18 4
80 200   160 130 18  4  
100 220 180 125, 160 16 8
125 250 210 130 18 8
150 280 242 126, 220, 70 20 8
200 335 295 145, 260, 95 20 8
250 410 355 130 22 12
300 440 400 150, 220, 230 20 8, 12
 
Fig. 1. Overall and connecting sizes of inserts offered. (inscription in the figure: «отв.» — “opening”)
 
Вставки компенсационные
 
Fig. 2. Fastening of boards of an insert by means of flanges and screws.
1 – rubber-cord insert; 2, 3 – flanges, 4 – a screw.
 

In Fig. 2 fastening of boards of an insert by means of flanges and screws is shown. Boards of inserts are made elastic enough and that allows installation of inserts by means of one-piece (not cut) flanges 2, 3 (Fig. 2).

НаIn fig. 3 installation of rubber-cord compensatory inserts on sucking and forcing lines of a pump unit is shown.

 

Фланцевые резиновые компенсаторы
 
Fig. 3. Installation of inserts on pump unit:
1 – pump; 2 – electric motor; 3, 4 – rubber-cord compensatory inserts on sucking and forcing lines, accordingly.
 
Вставки компенсационные
 
 
Fig. 4. Variants of installation of compensatory inserts.
1 – rubber-cord insert; 2 – disk shutter; 3 – flange; 4 – pipeline valve.
 

For each passage diameter, some versions of inserts different by width “B” are produced (see Fig. 1) which allows to facilitate selection of inserts for specific service conditions. In particular, when installing disk shutters instead of valves, for compensation of differences on the width of valves and disk shutters, rubber-cord compensatory inserts are widely used, which are mounted sequentially with the shutters, and at that installation of shutters (Fig. 4а) is facilitated and the cost of installation is reduced.

The variant of installation of a valve (for example, instead of a valve of larger width) with the use of a rubber-cord insert is shown in Fig. 4b.

Compensatory inserts are used in processing trains of chemical water treating shops, due to the fact that rubbers of which the inserts are produced are resistant to chemical reagents and coagulants. The inserts also find their application in power engineering, during reconstruction and repair of boiler plants and other objects, successfully replacing stainless steel branch pipes. Rubber-cord inserts can be applied for electric uncoupling of metal pipelines. The form of inserts is designed in such a manner that while at pressure they are thrustless, i.e. do not exert force action on the pipelines being connected. All inserts are reinforced by a high-strength caprone cord and have threefold failure pressure safety factor. Long time operation of inserts has confirmed their reliability and durability. The warranty period of their operation life is 5 years.

Rubber-cord inserts are produced according to the TU 2539-002-23770232-2003 specification. At customer’s request, required versions of compensatory inserts, both on their geometrical sizes, and on the rubber properties can be produced.

INSERTS’ CHARACTERISTICS

Passage diameters of inserts – 40, 50, 65, 80, 100, 125, 150, 200, 250, 300 mm
Working pressure of water transferred – 10 atm
Working pumpdown – 0,5 atm
Failure pressure – not less than 30 atm
Water temperature – 0 to 90° C
Pipelines displacement compensated by inserts:
– Axial – to 4 mm
– Radial – to 3 mm

Rubber-cord compensatory inserts into pipelines with passage diameters 350 and 400, 500 mm

These rubber-cord compensatory inserts serve for compensation of the assembly, temperature and working displacements, pipelines being connected, and also for decreasing the level of vibrations and noise of pipelines and pump installations. They are used for simplification of installation and demounting of valves, are installed instead of valves during their repair, and are mounted on sucking and forcing lines of pump units.

Вибровставки
Dp («Ду» in Fig. 5) – “passing diameter” Sizes, mm
D1 D2 N
350 395 400 130
400 455 480 200
500 580 570 200
 
Fig. 5. A compensatory insert.
1 – The cord carcass. 2 – A wire flange ring. 3 – Rubber
 
Компенсаторы трубопроводов
 
Fig. 6. Fastening of an insert’s flanges.
1 – A rubber-cord insert. 2, 3 – flanges
 

CHARACTERISTICS

Passage diameters of inserts – 350, 400, 500 mm
Working pressure of pumped water transferred – 16 atm
Failure pressure – not less than 50 atm
Water temperature – 0 up to 90° C 
(up to 100° С and more, on special demand)
The displacement of pipelines compensated by inserts:
– Axial – up to 6 mm
– Radial – up to 3 mm
Prices for the inserts produced by our enterprise, are minimal.


Photo gallery (4 photos)

Фланцевые резиновые компенсаторы